H/T type steel structure welding machine (patented product) assembled residential building

First, brief introduction
H steel automatic welding production line is special equipment for welding type T and H structural steel. According to user needs, HHX-1800 and HHX-2000 welding production lines can be provided separately. The production line can be in the same station, the continuous completion of the T and H steel in the production process of automatic assembly, automatic alignment, welding, orthopedics, discharging and other all processes. The whole production process has the advantages of smooth process, high positioning accuracy, reasonable layout, less land occupation, convenient operation and high automation.
Two. The main technical parameters
2.1 web height 200---1800mm 400---2000mm
2.2 web thickness 6---30mm
2.3 wing plate width 200---800mm
2.4 wing plate thickness 8---40mm
2.5 the length of the work piece 6000---15000mm
2.6 welding speed 400---1000mm/min
2.7 speed control mode AC frequency conversion
2.8 program control PLC
2.9 welding power Lincoln power or domestic welding power source
2.10 welding torch adjustable angle 30° ---60° (with horizontal angle)
2.11 pump station pressure 6Mpa
2.12 positioning and clamping hydraulic pressure
Three. Comparison between the production line and the split machine
3.1 comparison of welding position:
The traditional method of group H section steel is mostly produced by single machine. The workpiece should be formed through three sets of vertical and vertical welding machines, straightening machine and straightening machine. H steel must be hoisted 8 times to be formed after 8 working stations.
The automatic welding line of H steel developed by our company belongs to the continuous welding type. The production line uses only 1-2 workers on the same station, and completes the whole process of assembly, welding, orthopedics, lifting and discharging of H steel in the production process. As long as the crane is hoisted 2 times, the H steel can be formed after 2 workstations, which saves a lot of working hours and improves the production efficiency. The whole production process has the advantages of smooth process, high positioning accuracy, reasonable layout, less land occupation, convenient operation and high automation.
3.2 comparison of welding methods:
The traditional H type steel welding adopts the ship shape position welding, which is to rotate 45° after the web and the flange plate are set up, and the single side welding is carried out after the angle. The advantage is that the weld is formed well. The disadvantage is that the line deformation and the distortion around the axle center are caused by the single side welding, and the deformation is not easy to be corrected.
The welding line of this production line is to place H steel according to I-type and weld two corner joints simultaneously. The advantages of this welding form are symmetrical welding, the web after welding is basically not deformed, the angle deformation of H type steel wing plate can be corrected directly, the correction force is reduced and the correction accuracy is improved.
3.3 operation space comparison:
The production line covers an area of 30 meters, and the split machine occupies an area of 85 meters. The production line of the work-piece space is the 1/3 of the split machine.
3.4 the welding torch is soft connected and the welding angle of the welding torch can be adjusted.
3.5 in the way of web and flange plate alignment, the automatic alignment method of two groups is adopted, which improves the positioning accuracy and work efficiency.
The H steel welded on this production line reaches « the People's Republic of China black metallurgical industry standard welded H steel » (YB3301-92) the standard specified.
The equipment has been applied to the national patent certificate ZL201420110421.5, ZL201420107868.7 and can produce heavy steel and light steel components.
Equipment covers: 29 meters long, 3.5 meters wide and about 4.3 meters high
Name of the company: Limited by Share Ltd
Telephone: 18866775076
Contact: Ding Meiling
Web site: http://zmddzswb.shang600.com/
First, brief introduction
H steel automatic welding production line is special equipment for welding type T and H structural steel. According to user needs, HHX-1800 and HHX-2000 welding production lines can be provided separately. The production line can be in the same station, the continuous completion of the T and H steel in the production process of automatic assembly, automatic alignment, welding, orthopedics, discharging and other all processes. The whole production process has the advantages of smooth process, high positioning accuracy, reasonable layout, less land occupation, convenient operation and high automation.
Two. The main technical parameters
2.1 web height 200---1800mm 400---2000mm
2.2 web thickness 6---30mm
2.3 wing plate width 200---800mm
2.4 wing plate thickness 8---40mm
2.5 the length of the work piece 6000---15000mm
2.6 welding speed 400---1000mm/min
2.7 speed control mode AC frequency conversion
2.8 program control PLC
2.9 welding power Lincoln power or domestic welding power source
2.10 welding torch adjustable angle 30° ---60° (with horizontal angle)
2.11 pump station pressure 6Mpa
2.12 positioning and clamping hydraulic pressure
Three. Comparison between the production line and the split machine
3.1 comparison of welding position:
The traditional method of group H section steel is mostly produced by single machine. The workpiece should be formed through three sets of vertical and vertical welding machines, straightening machine and straightening machine. H steel must be hoisted 8 times to be formed after 8 working stations.
The automatic welding line of H steel developed by our company belongs to the continuous welding type. The production line uses only 1-2 workers on the same station, and completes the whole process of assembly, welding, orthopedics, lifting and discharging of H steel in the production process. As long as the crane is hoisted 2 times, the H steel can be formed after 2 workstations, which saves a lot of working hours and improves the production efficiency. The whole production process has the advantages of smooth process, high positioning accuracy, reasonable layout, less land occupation, convenient operation and high automation.
3.2 comparison of welding methods:
Traditional H typeThe steel welding is welded by ship shape position, that is, after the web and the flange plate are set up, the 45° is rotated, and the single side welding is carried out after the angle. The advantage is that the weld is formed well. The disadvantage is that the line deformation and the distortion around the axis are larger because of the single side welding, and the deformation is not easy to be corrected.
The welding line of this production line is to place H steel according to I-type and weld two corner joints simultaneously. The advantages of this welding form are symmetrical welding, the web after welding is basically not deformed, the angle deformation of H type steel wing plate can be corrected directly, the correction force is reduced and the correction accuracy is improved.
3.3 operation space comparison:
The production line covers an area of 30 meters, and the split machine occupies an area of 85 meters. The production line of the work-piece space is the 1/3 of the split machine.
3.4 the welding torch is soft connected and the welding angle of the welding torch can be adjusted.
3.5 in the way of web and flange plate alignment, the automatic alignment method of two groups is adopted, which improves the positioning accuracy and work efficiency.
The H steel welded on this production line reaches « the People's Republic of China black metallurgical industry standard welded H steel » (YB3301-92) the standard specified.
The equipment has been applied to the national patent certificate ZL201420110421.5, ZL201420107868.7 and can produce heavy steel and light steel components.
Equipment covers: 29 meters long, 3.5 meters wide and about 4.3 meters high
Name of the company: Limited by Share Ltd
Telephone: 18866775076
Contact: Ding Meiling
Web site: http://zmddzswb.shang600.com/