Liquefied petroleum gas cylinder test line is my company according to the requirements of the use of domestic and foreign liquefied gas cylinders, combined with the actual situation of China's development and development of liquefied petroleum gas cylinders set of testing line.
Line inspection of liquefied petroleum gas cylinders mainly include: 1.CYHS-01 type liquefied gas residual liquid recovery device of 2.PF-01 type liquefied gas bottle valve check machine 3.SY-01 type cylinder hydraulic pressure testing machine of 4.FSL-01 type cylinder incinerator 5.PWC-1 type shot blasting machine cylinder type 6.PFX-01 cylinder valve loading machine of 7.QM-01 type cylinder air tightness testing machine of 8.GY-01 type cylinder type 9.SP-6 automatic electrostatic printer spraying line type 10.DH-6 dry electrostatic spraying equipment 11.WM type ultrasonic thickness meter
A testing equipment, reference: according to the standard GB / T3864 - 1996 GB5842 - 1996 industrial nitrogen cylinders for liquefied petroleum gas cylinders GB7144 1986 color GB7512 1998 LPG valve GB / T8336 - 1998 GB10878 - 1999 cylinder special thread gauge cylinder taper thread cone GB / T12137 - 1989 cylinder air tightness test GBl5380 - 1994 small volume liquefied petroleum gas cylinder GB / T9251 - 1997 JB4730 - 1994 cylinder hydraulic pressure test method for nondestructive testing of pressure vessels of original labor department issued the "cylinder safety supervision regulations"
Two, the detection range of the test line is suitable for YSP-0.5 type, YSP-2.0 type, YSP-5.0 type, YSP type and YSP-15 type 10 cylinder, 1.2L, 4.7L, 12L, 23.5L, 35.5L, 118L refillable civil liquefied petroleum gas cylinders.
Three, the overall performance requirements: 1, design annual inspection capacity of 80000. 2, suitable for different specifications of gas cylinders integrated online inspection, to meet the requirements of liquefied petroleum gas cylinder inspection and national regulations and standards. 3, the detection line has certain automatic operation, implementation, assembly line, greatly improve the detection efficiency, ensure the quality of detection.
Four, testing equipment technical parameters: the main equipment:
Residual liquid recovery device for 1.CYHS-01 type liquefied gas
The device is used for recovering the residual liquid of the copper bottle in the liquid gas cylinder inspection station of the liquid gas. According to the GB8334 1999 standard for recovery of residual liquid, this device uses water ring vacuum pump to residue and residual gas extraction to residual liquid separator in vacuum residue by evaporation, water ring vacuum pump to the gas water separator after the separation, the separated gas sent directly burning furnace burning full closed system extraction, transportation, environmental protection and energy saving do the device can only supply using incinerator unit. Main technical parameters: pumping quantity (maximum): 1.5m3/min = 0.097Mpa: the limit pressure of residual liquid separator volume: 0.6m3 residual liquid separator pressure: 0.6Mpa gas water separator volume: 0.15m3 gas water separator design pressure: 0.6Mpa
2.PF-01 type gas cylinder valve check machine
Main technical parameters: (1) the air pressure is not less than 2.1MPa; (2) the test pressure: 2.1MPa; (3) test medium: air; (4) the work efficiency is about 40 per hour; (5) size: about 750 * 650 * 1200mm;
3.SY-01 type cylinder water pressure testing machine
Model: SY-01 the main technical parameters: (1) the test pressure: 3.2Mpa; (2) test range: YSP-10, YSP - 15 type liquefied petroleum gas cylinders (3) working pressure: 0.6-0.8MPa; (4) work gas flow: more than 1m3/min;
4.FSL-01 type cylinder incinerator
The burning furnace adopts liquefied petroleum gas or diesel oil combustion mode, so that the high-temperature flame is wrapped on the surface of the steel cylinder, so as to achieve the purpose of burning, and can be burned 15kg and 50kg different specifications of the cylinder. The furnace adopts the burner, the energy consumption is low, the efficiency is high, and the automatic control system is safe and reliable. Basic parameters: detection efficiency: about 60 /h total thermal power: 104-232kw furnace cavity temperature: about 600 degrees C
5.PWC-1 type steel shot blasting machine
Basic parameters: cylinder diameter: 220-420mm diameter: 15.5KW total power: 1.0-1.5 processing efficiency with projectile specifications: 40-60 / h (YSP-15 standard cylinder)
6.PFX-01 type cylinder bottle valve loading and unloading machine
The main technical parameters (including electronic torque control) (1) motor power: 2.0kW; (2) transmission ratio: 1:60; (3) the spindle speed: 15.5r/min; (4) air pressure: 0.5-0.8MPa; the basic parameters of 7.QM-01 type cylinder air tightness testing machine: cylinder air tightness test pressure: 2.1Mpa capacity: 1.0m3/min; 8.GY-01 type cylinder printing machine
Basic parameters: printing cylinder type: GY-01 printing efficiency: 100-150cylinders/h9.SP-6 type automatic electrostatic spraying pipeline 10.DH-6 type oven electrostatic spraying equipment of 11.WM type ultrasonic thickness