Winter comes, the temperature dropped, the problem of heating in the north and South also appeared. Flat window equipment as the most economical and thermal insulation doors and windows, access to a large number of consumers love and favor. In the spring of 2017 on the occasion, we Tianma Machine Manufacturing Co. Ltd to provide you with quality products, customer service and enthusiastic professional sales team, dedicated to each customer to answer difficult questions.
Developed a professional program in Ji'nan Tianma machine manufacturing limited meticulously for small casement window manufacturers, to escort for your business.
Casement economy equipment a set of machines including: precision sawing, angle machine, combination milling machine, profiling the four machines will be able to complete the casement window processing. Suitable for small and medium-sized aluminum doors and windows enterprises.
Tianma machine cutting: aluminum doors and windows doors and windows double digital display precision sawing machine, CNC cutting heavy sawing, sawing, double headed cutting saw, aluminum doors and windows display precision cutting saw, saw 06 straight heavy cutting aluminum, aluminum doors and windows 06 saw cutting, flat push saw.
Shandong Ji'nan Tianma machine windows simultaneously angle machine equipment: power 1.5kw, can profile processing thickness below 2.0mm, the maximum cutting high 120mm, weight 380kg, lifting.
Heavy angle machine equipment: power 2.2, can be processed any profiles, 3.0mm can be the following, the maximum can cut 150mm, heavy 450kg, with the two lifting work, can be pressed two times.
Aluminum door and window heavy angle machine: power 2.2kw, can process the thickness of any of the following 3 sections, the highest can cut 150mm profiles, heavy 450kg, with the two lifting work, can be pressed two times.
Note the use of Tianma machine sawing machine
The main purpose and scope?? aluminum doors and windows double mitre saw (type 06) has the advantages of simple operation, reliable performance, advanced technology, easy maintenance. Aluminum doors and windows double head cutting saw (type 06) is mainly used for processing plastic, aluminum profile. The cutting tool has the advantages of high cutting speed, high efficiency and high machining precision. Aluminum doors and windows double head cutting saw (type 06) can also be used in wood processing, the two heads can also work independently, a cutting length and cutting angle of need.
Two, working conditions and working conditions for the environment: aluminum doors and windows double head cutting saw (type 06) using three-phase four wire power, air pressure is 0.5-0.8Mpa. the use of the environment: aluminum doors and windows double mitre saw (type 06) should be installed in a dry, no dust, no corrosion gas environment, the temperature at 10-40 degrees indoor hard flat on the cement ground.
Three, the main technical specifications and technical parameters of the input power??? 380V/50Hz three-phase four wire head motor power 2 x 1.5KW speed 2800 r/min working pressure? 0.5 0.8MPa consumption 100L/min sawing length MAX 3700 mm MAX 120 mm width of cut cutting height??? MAX 200 mm cutting angle of -45 degrees ~ 0 ~ +45 DEG feed speed stepless speed regulation 0--3 m/min size 4500 x 1100 x 1400mm x 4.4 x 450 blade specification Phi Phi 30?? Z=116 weight about 1000Kg?
Four, the characteristics and the main part of the 1, the characteristics of aluminum doors and windows double mitre saw (type 06) bed is provided with two saw heads. The left saw head is fixed by screws, fixed on the bed, right by pulling the handle saw heads can move in the round guide and can be locked at the required position. The work of cutting length, indicated by the scale on the lathe bed, accurately adjust the length of the right head through the hand wheel are arranged on the right side trimming operation table, moving with the saw head, the electrical control components are installed on the operating table. The workpiece and put it on the bench after as long as the operator according to the operating rules of press the button machine can complete the workpiece positioning, pressing, cutting, cutting back, loosen etc.. Aluminum doors and windows double head cutting saw (type 06) is designed to take full account of the safety of the staff. The moving part of the saw head, all of which is covered in an open and strong safety cover. 2, mainly composed of aluminum doors and windows double head cutting saw (type 06) is mainly composed of the left and right head saw sawing, bed, material support, work station and other major parts. 2.1, Zuo Jutou left saw head for fixed saw. The right saw head moves with the carriage around circular guide rail. A linear motion between the carriage and the guide rail. The left and right movement of the saw head is light and flexible, which ensures the stability of the movement. The feed of the saw blade is completed by a double action gas-liquid damping cylinder. Aluminum doors and windows double head cutting saw (type 06) pneumatic control system has the function of stepless speed regulation, according to the needs of processing, which can regulate the feed and return rate, so that it has a slow feed fast return function. 2.2, the aluminum doors and windows double mitre saw (type 06) bed made of low carbon steel rectangular welded steel pipe, welded after aging treatment, to ensure the rigidity and stability. 2.3, a fixed table table and the left saw head mounted together, the movable working table with horizontal carriage can move on the guide rail.
Five, product description 1.1, pneumatic control system of aluminum windows and doors double mitre saw (type 06) pneumatic control consists of six parts: (1) saw head feeding gas-liquid damping cylinder; (2) pressing cylinder workpiece. By introducing air rubber tube machine air source processor entrance, distributed to everywhere through internal pipeline gas supply. Summarized as follows: 1.2, the feed movement saw head: solenoid valve after reversing the compressed air into the feeding gas-liquid damping cylinder after cavity, the saw head; the power valve, two position five way solenoid valve reset, compressed air into the cylinder before the chamber, saw head back. 1.3, the workpiece is pressed: the workpiece is pressed by the pressing cylinder, a rotary switch, solenoid valve, two position five way solenoid valve, compressed air into the role of a single cylinder, the workpiece; when the cutting is finished, saw returned after the reversal of the knob switch solenoid valve power, reversing, pressing cylinder the release of finished. 2, gas control system, the principle of air - control principle see Figure 3 Schematic diagram, electrical controlThe system circuit control system consists of two parts: the main circuit and the control circuit
Six, transportation and storage of aluminum doors and windows double head cutting saw (type 06) during transport to prevent severe turbulence, sliding and overturning. Before leaving the factory and the long time does not use, should clean up the equipment each movement pair, the daub lubricating oil (grease), covers the plastic protective cover, completes the dustproof anti rust work, detailed sees the maintenance and the maintenance. ?
Seven, installation and commissioning of aluminum windows and doors double head cutting saw (type 06) to the user location, the open package inspection, if no damage in transit can be used to move the machine tool to installation position. 1, installation conditions and installation method 1.1, should be installed in the factory hard and flat concrete floor. 1.2, the environment should be air drying, no dust, no corrosive gas, temperature 1040 C. 1.3, the machine tool bed leg six adjustable flat base support, to the level of the machine tool, lock nut fastening adjustment bolt, remove the plate, back for fixed head parts packaging. 2, three phase four wire, 380V, 50HZ AC power supply. 3, grounding machine body must be grounded, grounding the yellow green color line, its cross-sectional area of not less than 2.5mm2. After the grounding resistance between the body and the main ground should be less than 0.1 ohm, 4 air pressure 0.5MPa 0.8 MPa, to check the gas and gas source in the joint air source processor of moving system without leakage. ?
Eight, use and operation of 1, adjust the pressing cylinder position will be on the profile of aluminum windows and doors double head cutting saw (type 06) working table, two blade clamping pressing cylinder adjusted to the most suitable position on the workpiece clamping, and then fixed the pressing cylinder. 1, adjust the blade feeding speed in the trial process, if the feed speed of the saw blade is not right, can adjust the feeding cylinder speed adapter, the feed rate increases or decreases, can get the required feed speed. 2, the sawing angle adjustment of aluminum windows and doors double mitre saw (type 06) according to the above adjustment is completed, check and test run 30 minutes after compliance, if there is no abnormal phenomenon, we can make the following debugging. 2.1, 90 degree angle adjustment (vertical blade protruding and work table) company before machine debugging and passed the test, which can be directly sawing a profile inspection angle of 90 degrees the cutting surface meets the requirements, the sawing machine initial angle is set to 90 degrees. The error is about 10'. If you do not meet the requirements, you can adjust the angle of the board under the high and low angle of the bolt, repeated sawing measurement, to meet the requirements. Then tighten the nut. 2.2, 45 degree angle adjustment (blade protruding into 45 degree angles and the work table is set to 45 degrees, the same below) released on the table to lock the handle and rotate the handle, and then turn the handle out of the support rod, the swing angle of 45 degrees to the cutting profile, test whether the 45 degree meets the requirement of error + 10. If you do not meet the requirements, can adjust the carriage limit bolt height, repeat sawing, measurement, so as to meet the requirements, then the lock nut bolt and tighten the locking handle. 2.3, -45 degree angle adjustment?? loosen tight handle, rotate the handle, the swing angle plates to greater than -45 degrees are inserted into the positioning rod, and the handle rotary swing angle of pressure plate on the positioning rod, sawing a profile, test whether the 45 degrees to meet the requirements, the error of 10 degrees, if you do not meet the requirements, the low adjust the fan-shaped block limit screw, sawing, repeated measurement, so as to meet the requirements, then the lock nut on the screw and tighten the locking handle. 3, after adjusting the length of the cutting section, the cutting length of the workpiece should be adjusted. "The choice" toggle switch to "left" or "right" position. Press the "carriage start" button and the approximate position, saw head movement to the required length of processing let go, in the "carriage" switch to "stop" position. Turn the hand wheel, and at the same time look at the scale, so that the right head positioning to the exact location, the scale is the length of the length of the workpiece length. 4, operation?? open the power to adjust the angle of the machine head, the two organs, adjust the vice ruler arrow head selection set "double" position, choose to start the carriage motor, motor carriage, carriage direction position, manual adjustment right head locking to start cutting motor, feeding, clamping, pressing the rotary knob, button feeding loosen the button to loosen the clamping and feeding reclaimer 5 stop before shutdown, the machine should be running for 2 minutes, observe the operating status of the machine, no abnormalities were identified after power off, cut off the gas supply shutdown.
Nine, maintenance and maintenance, 1 saw head feeding rail lubricating, open the cover of the motor, with a syringe to inject lubricating oil Konne, come back to drag the motor slide several times, and then loaded on the cover. Each class oiling once. 2 bed rail lubricating cylinder by summer 40 mechanical oil, winter with 30 mechanical oil lubrication two times per class. 3, the sports gear box second rate molybdenum grease, adding 0.5 kilograms, replaced once a year. 4, swing angle before and after the seat and other activities, to inject oil. 5, the gas source processor (water separating gas filter, pressure gauge, oil mist) adjustment. Water separating gas filter often drain, each class discharge time, cleaning once a week; pressure gauge 0.5Mpa ~ 0.8 Mpa oil mist fill No. 20 machine oil, and to maintain a certain level, adjusting the amount of oil to a drop of about a minute. 6, the machine should be kept clean, each working class, to promptly remove the chip, wipe the dust on the surface of the rail and machine tool, round rail lubrication oil and exposed surface evenly. 7, every 5000 hours of work with saw thrust bearing spindle head cleaning, 7018 high-speed grease or lithium grease additive (SY1412 - 75), with fat bearing space of about 1/3, should reach the accuracy of bearing replacement.
Ten, common troubles and troubleshooting methods in 1, when the air compressor and the machine started, if the pressure regulating valve of the pressure up to work pressure, should first check the air compressor output of compressed air to the working pressure, if it reaches the working pressure, and then check whether the pressure regulating valve spring fracture or pipeline leaks, to timely replacement. 2, oil mist in the course of the work does not drip oil, should check whether the inlet flow is reduced, the oil pipe hole is blocked by dust, found problems in a timely manner. 3, electrical, pneumatic system, if there should beObstacles, can refer to the electrical schematic diagram, pneumatic schematic diagram, the use of inverse search, the method of subsection analysis to find the reasons. 4, air compressor every two to three days to put water. (drain switch under the air compressor)
Our solemn promise:
1, free installation and commissioning.
2, the supplier for free training equipment operators.
3, responsible for the supplier free year warranty, within one year of all equipment failure and accessories damage are responsible by the supplier.
4, as one year of equipment problems, the free maintenance, such as equipment damage to the parts responsible for the cost of spare parts.
5, the supplier within 24 hours is required to provide free services in place.
6, timely and rapid supply of spare parts.
7, free of charge to provide industry information, market.
8, provide free hollow glass, aluminum doors and windows project analysis and scheme.
9, free design workshop, plant layout.
10, provide professional aluminum doors and windows design management software
Ji'nan Tianma Machine Manufacturing Co. Ltd, specializing in the production of Aluminum Alloy doors and windows equipment, equipment, steel doors and windows, insulating glass processing equipment more than twenty years, factory direct sales, quality assurance, customer service, free end big promotion, welcome to inquire